Kunststofftechnik Bernt GmbH

Tool construction • Plastic moulding • Electroplating

Dr. Herbert-Kittel-Str. 10 • D-87600 Kaufbeuren, Germany
Tel. +49 (0) 83 41 - 966 128 300 • Fax +49 (0) 83 41 - 966 128 360
www.ktbernt.de • info@ktbernt.de

DE | EN

Start/Stop button

Backlit component with day/night design. Filigree lettering can be added using laser technology (patent pending)

Air filter frame

Tight assembly and warpage tolerances, matt throwing power, matt chrome

Chrome parts for touchpad

Extremely low wall thicknesses during injection moulding, tight assembly and warpage tolerances, matt chrome

Long highlight trim

Parts with very long flow paths. No binding seams thanks to our cascading injection-moulding process.

MMI control panel buttons

Low tolerances, clear separation between galvanised and non-galvanised areas, matt chrome, high laser position requirements

Highlight trim

Tight assembly and warpage tolerances, complex injection-moulding process control, matt chrome

Chrome frame for display devices

Matt chrome design part in visible area, optimised to minimise warpage.

Chrome parts for seat adjustment switch

Tight assembly and warpage tolerances, complex injection-moulding process control.

Pano-roof buttons

Low tolerances, clear separation between galvanised and non-galvanised areas, matt chrome

Decorative trim

Low warpage, high-polished chrome

I table trim

Tight warpage tolerances, separation in visible area, high matt throwing power requirements, matt chrome

Chrome parts for window switches

Extremely low wall thicknesses during injection moulding, tight assembly and warpage tolerances.

Edging

Tight dimensional tolerances, separation in visible area, matt chrome

Navigation trim

Tight assembly tolerances, tool separation in visible area, visible separation between galvanised and non-galvanised areas

Gear lever cover

High aesthetics and precision requirements

Mercedes star for radiator grille

This part has special electroplating requirements due to its size (diameter of 256 mm) and depth.

Fan trim

Extremely low wall thicknesses during injection moulding, tight assembly and warpage tolerances, matt chrome
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Automotive

We make technical functional parts, surface parts and complete assemblies for the automotive industry and its system providers. These include in particular:

  • Galvanised plastic parts for the vehicle's interior and exterior
  • Sophisticated technical functional parts, including multi-component injection moulding e.g. frames, casings
  • Controls with a day/night design using laser technology
  • Complete control unit assemblies with light guiding technology and sheeting

Start/Stop button

Start/Stop button

Item description:
Start/Stop button

Production process:
2-component injection moulding, partial electroplating, day/night design lasering, fully automatic 100% camera inspection

Specific requirements:
Backlit component with day/night design. Filigree lettering can be added using laser technology (patent pending)

 

Air filter frame

Air filter frame

Item description:
Chrome frame for air filters

Production process:
Injection moulding, electroplating

Specific requirements:
Tight assembly and warpage tolerances, matt throwing power, matt chrome

 

Chrome parts for touchpad

Chrome parts for touchpad

Item description:
Chrome parts for touchpads

Production process:
Various coordinated chrome parts, including frames, made with 2-component injection moulds

Specific requirements:
Extremely low wall thicknesses during injection moulding, tight assembly and warpage tolerances, matt chrome

 

Long highlight trim

Long highlight trim

Item description:
Long highlight trim

Production process:
Cascading injection moulding, mechanical finishing, electroplating

Specific requirements:
Parts with long flow paths. No binding seams thanks to our cascading injection-moulding process. High aesthetics and precision requirements, extremely tight tolerances, length: approx. 1 m

 

MMI control panel buttons

MMI control panel buttons

Item description:
MMI control panel buttons

Production process:
2-component injection moulding, partial electroplating, laser etching, day/night design, fully automatic 100% camera inspection

Specific requirements:
Low tolerances, clear separation between galvanised and non-galvanised areas, matt chrome, high laser position requirements

 

Highlight trim

Highlight trim

Item description:
Highlight trim on door panel

Production process:
Injection moulding, electroplating

Specific requirements:
Tight assembly and warpage tolerances, complex injection-moulding process control, matt chrome

 

Chrome frame for display devices

Chrome frame for display devices

Item description:
Chrome ring for display devices

Production process:
The parts are injection-moulded to bond during electroplating

Specific requirements:
Matt chrome design in visible area, optimised to minimise warpage.

 

Chrome parts for seat adjustment switch

Chrome parts for seat adjustment switch

Item description:
Chrome parts for seat adjustment switches

Production process:
Various parts are injection-moulded. Coordinated electroplating in high-polished and matt chrome.

Specific requirements:
Tight assembly and warpage tolerances, complex injection-moulding process control.

 

Pano-roof buttons

Pano-roof buttons

Item description:
Pano-roof buttons

Production process:
2-component injection moulding, partial electroplating

Specific requirements:
Low tolerances, clear separation between galvanised and non-galvanised areas, matt chrome

 

Decorative trim

Decorative trim

Item description:
Decorative trim for central console

Production process:
Injection moulding, electroplating

Specific requirements:
Low warpage, high-polished chrome

 

I table trim

I table trim

Item description:
I table trim

Production process:
Injection moulding, electroplating

Specific requirements:
Tight warpage tolerances, separation in visible area, high matt throwing power requirements, matt chrome

 

Chrome parts for window switches

Chrome parts for window switches

Item description:
Chrome parts for window switches

Production process:
2-component injection moulding with fibre optics, partial electroplating

Specific requirements:
Extremely low wall thicknesses during injection moulding, tight assembly and warpage tolerances

 

Edging

Edging

Item description:
Ashtray lid edging

Production process:
Injection moulding, electroplating

Specific requirements:
Tight dimensional tolerances, separation in visible area, matt chrome

 
Navigation trim

Item description:
Navigation trim on MMI screen

Production process:
2-component injection moulding, partial electroplating, punching

Specific requirements:
Tight assembly tolerances, tool separation in visible area, visible separation between galvanised and non-galvanised areas, high aesthetics and precision requirements

 

Gear level cover

Gear level cover

Item description:
Gear lever cover

Production process:
Injection moulding, electroplating

Specific requirements:
High aesthetics and precision requirements

 

Mercedes star for radiator grille

Mercedes star

Item description:
Mercedes star for radiator grille (ATEGO)

Production process:
Injection moulding, electroplating

Specific requirements:
Challenging geometry due to size and depth of the part, i.e. electroplating in the corner areas without burning the external contours. Non-metallic thread

 

Fan trim

Fan trim

Item description:
Fan trim for central console

Production process:
2-component injection moulding, partial electroplating

Specific requirements:
Extremely low wall thicknesses during injection moulding, tight assembly and warpage tolerances, matt chrome

 
Dr.-Herbert-Kittel-Straße 10, 87600 Kaufbeuren, Germany+49 (0) 8341 / 966 128 300+49 (0) 8341 / 966 128 300info(at)ktbernt.def
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