Kunststofftechnik Bernt GmbH

Tool construction • Plastic moulding • Electroplating

Dr. Herbert-Kittel-Str. 10 • D-87600 Kaufbeuren, Germany
Tel. +49 (0) 83 41 - 966 128 300 • Fax +49 (0) 83 41 - 966 128 360
www.ktbernt.de • info@ktbernt.de

DE | EN

Quality planning

The quality of the products is agreed at the end of an intensive consultation process between the customer, the project team and the production team.

Processes during series production

Supplying our customers with parts that meet the specified quality standards is our top priority.
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Integrated management system

Here at Bernt, our focus is constantly on customer satisfaction from product design through series production to delivery. As part of our company policy, all of our employees not only ensure product quality in terms of customer satisfaction, but also work continuously to improve and develop it. When developing our processes, we consider how we can reduce our impact on the environment and decrease our energy consumption, as well as how to ensure safety at the workplace.

Since 1995, our company has been certified according to DIN EN ISO 9001. In 2003 we switched to the process-oriented DIN EN ISO 9001 – which we continue to follow. Since July 2008, our management system has been certified according to ISO TS 16949. For your information, we have attached the certificates for you to download. Further development according to ISO 14001, ISO 18001 and ISO 50001 is in the pipeline. Our quality planning and assurance process follows customer-specific requirements, such as VDA, QS 9000, etc.

Both our production testing and sampling tests use the latest testing methods and are monitored and evaluated using CAQ software. Our technical equipment includes 3D measuring machines, corrosion testers, coating thickness gauges and microscopes. We carry out a variety of different stress tests in our laboratory, as well as water analyses.


Company policy

Download:
Kunststofftechnik Bernt GmbH company policy

 

Certificates

Download:ISO - TS16949 - 2016-08-09 (Deutsch).pdf

 

Download:ISO 9001 - 2016-08-09 (Deutsch).pdf

Quality planning

Quality planning measuring room

The quality of the products is agreed at the end of an intensive consultation process between the customer, the project team and the production team. Together with the above parties, our quality planning team works through all the quality-related features of our products, documents them and develops monitoring strategies for series production. Risks are analysed using PFMEA and our processes are then designed to minimise these risks. The control plan then forms these activities into an ISIR (VDA) / PPAP (level 3). Only once a full sampling process has been completed are our products ready for series production.

Both our production testing and sampling tests use the latest testing methods and are monitored and evaluated using CAQ software. Our technical equipment includes 3D measuring machines, climate chambers, corrosion testers, coating thickness gauges and microscopes. We carry out a variety of different stress tests in our laboratory, as well as water analyses.

 

Processes during series production

Processes

Supplying our customers with parts that meet the specified quality standards is our top priority. This is why all of our processes are monitored during series production. In addition to standard KTB checks, tests that meet the specific requirements of individual products can also be defined during the project development process. The way in which the tests must be carried out for each item is set out in the product-specific work and testing instructions. The results of tests to be performed during series production are documented in the CAQ system or in specific databases. These tests typically include:

Injection moulding: Visual sampling and SPC measuring
Electroplating: 100% surface checks, shock tests, heat storage, layer thickness measurements, temperature and climate change tests, CASS test (corrosion), adhesion (e.g. cross cut tests)

 
Dr.-Herbert-Kittel-Straße 10, 87600 Kaufbeuren, Germany+49 (0) 8341 / 966 128 300+49 (0) 8341 / 966 128 300info(at)ktbernt.def
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